Fully Automatic MAP Tray Sealing Machine
Brocano® Conveyorised MAP Tray Sealing Machine transfers suitable prefilled trays through a controlled packaging cycle. Depending on the selected configuration, the machine can perform heat sealing, vacuum packaging or modified atmosphere packaging with gas filling. The base arrangement requires operators to load prepared trays. Additional feeding and discharge automation can be assessed according to your production-line requirements.
Suitable Products & Applications
- Suitable meat, poultry and seafood
- Prepared meals and cooked food products
- Fruits, vegetables and selected other foods
- Products requiring assessed vacuum or MAP tray packaging
Suitability depends on product characteristics, tray design, film compatibility and packaging requirements. Gas composition and intended shelf-life performance must be validated for the actual product, process and storage conditions.
Key Features
- Conveyorised Tray Handling: Transfers compatible trays through the packaging system.
- Selectable Packaging Configurations: Seal-only, vacuum and MAP functions are confirmed according to the equipment supplied.
- PLC & Touchscreen Control: Provides access to recipes, packaging settings, operating status and alarms.
- Controlled Vacuum & Gas Cycle: Selected configurations control vacuum and gas-filling stages according to the application.
- Servo-Driven Tray Transport: Allows transport settings to be adjusted for supported trays.
- Film Handling & Line Options: Waste-film rewinding is provided in the reference arrangement; printed-film registration, coding and other options are confirmed in the quotation.
Technical Specifications
The specifications below refer to the machine configuration shown and are provided for reference.
| Parameter | Reference Specification |
|---|---|
| Power Supply | Three Phase / 380 V / 50 Hz |
| Listed Machine Power | 7.0 kW |
| Listed MAP Cycle Rate | 3–4 cycles/min |
| Trays per Cycle | According to selected mould |
| Tray Dimensions & Height | Confirmed against tray sample and mould layout |
| Compressed Air Pressure | ≥0.6 MPa |
| Listed Film Thickness | 0.06–0.15 mm, subject to compatibility |
| Listed Film Roll Outside Diameter | 250 mm |
| Tray & Film Materials | Compatible heat-sealable materials selected for the packaging process |
| Machine Dimensions — L × W × H | 4,370 × 1,080 × 1,900 mm |
| Machine Weight | Approximately 1,000 kg |
Specifications vary by model and configuration. Final tray capacity, vacuum system, gas requirements, installation layout and available customisation will be confirmed in your quotation.
Cycles per minute are not the number of trays packed per minute. Actual output depends on trays per cycle, product characteristics, vacuum and gas settings, sealing time and feeding arrangements.
Product Filling → Tray Loading & Infeed → Vacuum / Gas Cycle Where Selected → Heat Sealing & Film Cutting → Finished Tray Outfeed
Product filling and automatic product loading are separate functions unless included in your quotation. Gas supply, gas mixing, compressors, conveyors and other accessories are confirmed according to the agreed scope.
Machine Selection & Local Support
Send us your product photos, tray dimensions and material, film details, required packs per minute and intended storage conditions.
Please include tray samples or drawings, product height above the tray rim and any existing gas or residual-oxygen requirements. For line integration, share your conveyor height, layout and available floor space.
Brocano provides installation, operator training and after-sales support according to the agreed scope. Demonstrations of selected equipment are available by appointment, subject to availability.
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